QuikCAT Oven - Flameless Gas Catalytic Long Wavelength

The DriQuik™ QuikCAT Flameless Gas Catalytic Oven (Long Wavelength) is a versatile curing and finishing solution for low to high density infrared applications, including: wet coat solvent base curing; wet coat waterborne curing; post pretreatment dry off; powder coat gel (booster ramp into convection oven) function; powder coat curing; composite curing; upholstery drying; tannery drying; preheating processes; fluid/gas heating; plastic forming; and paint kitchen/hazardous storage areas heating.

Features & Benefits At A Glance

• large emissive surface area allows processing of extremely geometrically complex objects
• process times are typically four times faster than convection systems, resulting in reduced equipment and floor space requirements
• patented catalytic heating technology, including flameless catalytic gas thermoreactor panel
• two types of high performance infrared emitters available: the WX Series (explosion-proof; certified by CSA, CE/ATEX and FM for Class I, Division I, Group D hazardous locations; 33% more energy-efficient than any competitive emitter) and the G Series (high performance hot catalytst emitter; certified by CSA and FM for non-hazardous locations; hottest certified gas catalytic emitter on the market)
• environmentally friendly - unlike normal combustion, both types of emitters produce only trace amounts of nitrogen oxides due to their low operating temperatures

QuikCONE Oven - Electric Ceramic Long Wavelength

The DriQuik™ QuikCONE Electric Ceramic Long Wavelength Oven has been at the forefront of the DriQuik™ product offerings since its inception in 1946, and has remained the product of choice for many manufacturers who have come to trust its reliability and versatility. It is very popular for use on heat-sensitive substrates such as wood and plastic, and is most effective for drying and curing water or solvent based wet coats. However, it is also capable of curing standard high temperature powder coat on light gauge materials.

The QuikCONE is typically used in low infrared density wet coat curing applications, such as wet coat fine finish curing for both flat panels and three dimensional case goods in the woodworking industry, as well as curing wet coat finishes on metal substrates and composite curing.

Features & Benefits At A Glance

• durable and highly efficent long wave emitter features high-grade nichrome wire that is helically wrapped around a scientifically engineered ceramic cone-shaped core and encased in a high-mass, hardened sand slurry; each emitter is mounted within an independent polished stainless steel parabolic reflector (10.5" x 10.5" and 15" x 15" sizes available), enabling a superior uniform heat pattern
• reflector and emitter assembly mounted within a formed steel housing, finished in a durable textured polyester powder coat
• available in a range of wattages, from 500W to 1500W, depending on unit model and series
• available in a range of voltages, from 95V to 150V; appropriate for 380V to 600V systems, depending on voltage selected
• standard back-loading design for safe and convenient maintenance access; front-loading configurations available upon request

QuikSILVER Oven - Electric Quartz Medium Wavelength

The DriQuik™ QuikSILVER Electric Quartz Medium Wavelength Oven's quick response capability, rapid heat-up, instantaneous cool down and even heat patterning allows for pinpoint control accuracy on heat-sensitive substrates in continuous process finishing systems, such as those found in the automotive industry on interior/exterior plastic components and in the woodworking industry on fine wood cabinet doors. This instant on/off response time makes the QuikSILVER oven "substrate friendly", with no fear of heat damage to the product during line stoppages, and also allows for "user friendly" state-of-the-art control capabilities.

The QuikSILVER is most effective in applications that require surface temperatures in the 120°F to 325°F range, such as various wet coat finish systems, particularly on wood and plastic substrates. It is typically used in both low and high infrared density applications where finesse controls and fast thermal adjustments are required, such as wet coat solvent base curing, wet coat waterborne curing, powder coat gel (booster ramp into convection oven) function, powder coat curing, composite curing, preheating processes and plastic forming (i.e. prosthetics).

Features & Benefits At A Glance

• emitter features a reliable nickel chromium resistance coil housed in a quartz tube, non-vertical burn design; emitters feature a "Dual Reflector" system with a built-in primary platinum-backed reflector mounted within a bright-annealed stainless steel secondary reflector, enabling efficient use of virtually all medium wavelength infrared energy
• emitter's platinum primary reflector provides reflective power on par with pure gold and a superior durability that only platinum can offer
• available in a range of wattages, from 900W to 2200W, depending on unit model and series
• emitter temperatures reach up to 1700°F, within the medium wavelength range
• available in two reflector sizes: 15" x 30" and 15" x 60"
• available in two, four or six emitter configurations per section
• standard front loading design provides convenient access; "quik-snap" emitter-mounting feature for easy maintenance

QuikCOIL Oven - Electric Tubular Element (Calrod® type*) Medium Wavelength

The DriQuik™ QuikCOIL Oven (Medium Wavelength) with Electric Tubular Element (Calrod® type*) Emitter has become a popular upgrade to our traditional product offerings, and is one of the more versatile yet affordable products in the DriQuik™ line. The QuikCOIL is most effective in applications that require surface temperatures in the 250°F to 450°F range, such as in high solids or powder coat finishing systems, and is ideal for substrates with complex geometric parts.

Typical applications of the QuikCOIL include wet coat waterborne curing, wet coat solvent base curing, post pretreatment dry off, powder coat gel (booster ramp into convection oven) function, powder coat curing, composite curing, upholstery drying, preheating processes and plastic forming. It is a preferred choice in circumstances where production rates increase or finishes change, acting as a booster system to existing convection ovens and providing a quick and even temperature rise in minimal plant space at an affordable cost.

Features & Benefits At A Glance

• emitter is an incoloy sheathed tubular element (Calrod® type*) with a nickel chromium resistance coil packed in magnesium oxide engineered with exact watt density specifications to assure consistent temperatures and optimum transfer efficiencies of radiant heat from source to substrate
• modular design and sturdy emitter allow for configuration in virtually any pattern
• available in a range of wattages from 750W to 2000W, depending on unit model type
• emitter temperatures to 1500°F, within the medium wavelength range
• emitters are mounted within independent polished stainless steel parabolic reflectors, enabling a superior uniform heat pattern
• available in two reflector sizes: 10.5" x 10.5" or 15" x 15"
• reflector/emitter assembly mounted within formed steel housing, finished in a durable textured polyester powder coat

QuikLITE™ Oven - Electric Halogen Short Wavelength Low Density

The DriQuik™ QuikLITE™ Electric Halogen Short Wavelength Low Density Oven provides a cost-effective and rapid response curing solution for lower temperature applications and dimensionally complex parts. Even heat patterning produced by the halogen bulb based emitters and dual reflector system make the QuikLITE™ an ideal choice for use on heat sensitive substrates, such as those found in the woodworking industry. Instant on/off response times make the QuikLITE™ "substrate friendly" with no fear of heat damage during line stoppages.

It is most effective in applications that require surface temperatures in the 100°F to 180°F range, such as solvent or water based finishing systems, and is particularly effective on wood or plastic substrates. The QuikLITE™ is typically used in both low and medium infrared density applications where finesse controls and precise temperature control are essential, such as wet coat solvent base curing, wet coat waterborne curing and heated flash-off systems.

Features & Benefits At A Glance

• emitter features a transparent quartz bulb with a tungsten (T-3) filament and a built-in high temperature ceramic primary reflector, creating a long life near (short) wave infrared lamp
• emitter adheres to the "Halogen Cycle" - a chemical reaction whereby evaporated tungsten particles are returned to the filament, which minimizes blackening of the bulb wall and/or thinning of the tungsten filament
• "Dual Reflector" system featurs emitter with built-in primary ceramic-backed relfector and is mounted within an anodized extruded aluminum secondary reflector, enabling efficient the focus of virtually all the near (short) wave infrared heat
• heater assembly dimensions of 5 1/4" H x 29 1/4" L x 2 3/4" D; heater assembly includes a single 2500W bulb, a fully adjustable reflector and is protected by a removable aluminum mesh guard
• standard front-loading design for convenient access, including "quik-snap" emitter technology for easy maintenance
• emitter assemblies are flush mount within the interior oven wall; walls are comprised of 20-gauge, bright annealed 430 stainless steel panels, which provide a highly durable reflective surface that effectively redirects radiant energy toward the substrate
• air vents typically located between emitter assemblies evenly disburse recirculated air across the surface of the substrate

QuikKILN Oven - Electric Halogen Short Wavelength High Density

The DriQuik™ QuikKILN Electric Halogen Short Wavelength High Density Oven is representative of CCI Thermal's on-going commitment to product development. This high-intensity oven takes infrared into previously uncharted high temperature and high speed applications, resulting in faster process times than other infrared technologies. It is most effective on substrates that require temperatures of 500°F (260°C) or higher, though it is also capable of curing standard lower temperature applications at a high rate of speed.

The QuikKILN is typically used for both high and very high density infrared applications, such as wet coat curing at very high line speeds, wet coat high temperature curing (Teflon coatings 800ºF), ceramic and frit curing (1500ºF high temperature applications), powder coat gel (booster ramp into convection oven) function, coil coating applications, powder coat curing and preheating processes at high line speeds.

Features & Benefits At A Glance

• emitter features a Halogen T-3 bulb; a ceramic primary reflector is applied to the rear half of the bulb to direct the bulk of the infrared energy to the work piece
• available in 1600W or 2500W wattages (PYRO series available in 2500W only)
• standard 480V emitter voltage; custom voltages available upon request
• engineered to maximize halogen T-3 bulb life, with a bulb seal area temperature of 300°F (149°C) and bulb bulb sheath temperatures below 900°F (482°C)
• instantaneous thermal adjustment
• reduces dwell time, eliminating the heat sink problems associated with convection ovens
• custom configurations and features profiled to the specific process and/or application

PYRO Series:

• heater face and interior are comprised entirely of refractory material to minimize energy transfer to the heater fixture and oven structure, as well as maintain infrared reflection/re-radiation to the oven interior
• pressure ventilated to extend bulb life
• oven interior lined with refractory material when the process temperature requires heat isolation from the emitter oven structure
• standard back-loading design for safe and convenient maintenance access
• suitable for product temperatures up to 1500°F (815°C)
• emitters include rear side collar for forced air cooling

SS Series:

• lower infrared density design; pressure ventilation is not required to maintain maximum bulb life
• emitter assembly is mounted in a formed stainless steel housing
• ideal for applications where the part temperature maximum limit is 800°F (427°C) or lower
• well-suited for high-speed applications

QuikKILN Oven - Electric Halogen Short Wavelength High Density - Published Articles

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QuikTAK Duster - Automated Final Tacking Pretreatment System

The DriQuik™ QuikTAK automated final tacking pretreatment system is custom designed to perform the consistent, efficient and repeatable removal of both particulate contaminants and static charges from products that will be coated, immediately prior to the coating process. The system is engineered to address both the part configuration and the substrate type, which provides a significant productivity increase and reduces labour requirements by successfully automating a manual step. The QuikTAK is used extensively in the wood and plastic finishing industries where dust particles and static charges present serious impediments to the finishing process.

Features & Benefits At A Glance

• engineered ionized high velocity initial air blow-off removes loose particulates and eliminates static charge on contaminants and product surface
• rotating ostrich feather duster wheel mechanically removes the balance of particulate contaminants left over after initial air blow-off by developing a static charge due to the friction of its rotation against the surface of the product being dusted, allowing the individual feather ends to hold the removed contaminants; the contaminant-laden feather ends then rotate and brush against a release bar to release the particulates
• after the feathers release the particulates, a high velocity knife directs them into a vacuum air stream for collection
• parts receive a final blow-off with engineered high velocity ionized air knives to eliminate part static surface charge
• user friendly control package included

QuikFLASH Tunnel - Electric Pre-Cure Flash Tunnel

The DriQuik™ QuikFLASH Tunnel is an ideal solution for cramped finishing manufacturing areas, as it compresses the overall required flash cycle to 1/5th the typical air flash time prior to the cure oven cycle on most wet coat finishes, saving valuable floor space and conveyor time.

The QuikFLASH is most effective in wet coat applications, particularly on porous substrates such as wood or plastic where flash cycles are critical. Even heated air patterning produced by strategically located nozzles is ideal for use on substrates with complex geometric parts. Offered in a variety of wattages and voltages with standard assembly sizes, the QuikFLASH package is one of the more versatile, yet affordable, products in the DriQuik™ line.

Features & Benefits At A Glance

• emitter features long life, conservatively engineered finned duct heater
• available in a variety of wattages for exacting flash heat control, ranging from 15kW to 60kW
• available in a variety of voltages for field wiring, ranging from 240V to 600V
• tunnel system manufactured in standard 3' assemblies
• engineered air circulation with high efficency blowers
• strategically located nozzle pattern produces air discharge capabilities up to 2200 lineal fpm with air temperatures at approximately 125°F, which is an optimal range for an effective flash cycle
• designed for 90% recirculation of heated air, allowing 10% exhaust via a 6" gravity exhaust system for peak operating efficiency
• user-friendly control package included

QuikCOOL Tunnel - Post-Cure Forced Cooling Tunnel

The DriQuik™ QuikCOOL Tunnel is designed for high temperature finish lines where necessary ambient air cool down cycles following the cure oven cycle far exceed the available space and conveyor line time. The QuikCOOL significantly reduces ambient air cool down times, saving valuable floor space and conveyor time.

It is most effective in high temperature finish applications such as powder coatings, high solids, baking enamels and other specialty coatings on a wide range of substrates. Even air patterning produced through scientifically located nozzles makes the QuikCOOL exceptionally effective on substrates with complex geometric part profiles. Additionally, standard assembly sizes make it one of the most affordable solutions in the DriQuik™ product line.

Features & Benefits At A Glance

• tunnel system manufactured in standard 3' assemblies
• tunnel system features textured polyester powder coated exterior panels stabilized with a powder coated U channel support frame
• high efficency blowers available in a variety of cfm ratings (sized to the specific application) and voltages (for convenient field wiring)
• tunnel system features a strategically placed nozzle pattern, which produces air discharge capabilities up to 2200 lineal fpm
• powdered exhaust containment and capture for excess heat removal is available upon request
• fully contained air chamber, complete with filtered air intake, eliminates area contamination as well as the employee annoyance and safety concerns that floor fans can create
• sound level ratings are well within OSHA standards
• user-friendly control package included

QuikCOMMAND Control Panel - Custom Engineered Control Package

The DriQuik™ QuikCOMMAND Control Panel is a custom engineered and designed control package tailored to the specific needs of customer applications and equipment. The ability to precisely control every facet of production is one of the most critical aspects of our customers' operations, and is also one of QuikCOMMAND's strongest advantages.

QuikCOMMAND units range from very simple panels to state-of-the-art PLC controlled systems in multi-door enclosures. Customers can pick and choose from a wide array of features and options, resulting in a control package that suits their applications, specifications and budget requirements.

Features & Benefits At A Glance

• processor-based with user-friendly touch control pad and multiple process recipes
• integrated booth and gun controls, lighting and conveyor controls; material handling controls
• automatic part identification (vision, bar code, RF tag) and recipe selection
• non-contact pyrometers for temperature verification or closed loop applications
• complete system evaluations and recommendations from experienced DriQuik™ staff prior to production of control package; automation specialists also available for consultation and start-up assistance; full technical support, including network implementations, system upgrades and retrofits, installation, field service and training
• packages are built and certified to UL 508A standards, and thoroughly tested prior to unit shipment, eliminating costly on-site troubleshooting